Set Up Your Own ALC Panel / ALC Block Manufacturing Line
Diversify, empower, and expand your business by manufacturing your own ALC Panels / ALC Blocks directly in-house.
Vodapruf supports your expansion into manufacturing with lower setup costs, expert support and guidance, and strategic consultation.
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We were in the market for construction and we found that the traditional supply chain for AAC panels did not serve the needs of the customer – property and housing developers.
Most property and housing developers faced the following challenges in the current market and were looking for a solution.
CHALLENGE #1
High material and logistics cost to obtain AAC Panels from supplier.
CHALLENGE #2
High wastage during long distance delivery of AAC Panels and high MOQ.
CHALLENGE #3
Steep learning curve and high investment costs to manufacture AAC Panels in-house.
Traditionally, a manufacturing line for AAC Panels can cost between EUR€6-12mil (~USD$6.6-13.2mil).
Most traditional factories also require 10s-100s of manual workers to operate the labor-intensive machines.
However with Vodapruf’s system, you can set up an ALC Panel production line UNDER USD$1.5MIL.
WORKING WITH VODAPRUF
Our Competitive Advantage
Through years of innovation and trials, we have come up with the most optimal manufacturing line in the AAC/ALC Panel industry.
By working with us to setup your manufacturing line, you’re benefiting from our industry know-how, years of knowledge, as well as future technological advancements.
6+
WORKERS WITH LEAN SETUP
4
MONTHS TO LAUNCH FACTORY
650 kg/m3
PANEL DENSITY
3.5 MPa
COMPRESSIVE STRENGTH
18
MONTHS
PAYBACK PERIOD
1,000m2
SMALL SPACE REQUIRED
FAST TURNAROUND & EVEN FASTER RETURNS
Est. Project Timelines
MONTH 1
Customizing and finalizing the factory layout according to your space. Ordering machinery and key components.
MONTH 2
We'll share the progress of the machine assembly and prepare the full inventory list of items to be shipped to your factory.
MONTH 3
Vodapruf will provide shipping documents (Bill of Lading). Under normal circumstances, all machines and equipments will arrive your factory by end of the month.
MONTH 4
Vodapruf's team of experts will arrive at your site to set up the factory and proceed with installation works.
We have progressive payment terms to protect your capital investment.
In 99% of the cases, the initial investment is recouped within 18 months.
INTERNATIONAL OPERATIONS
Our Global Partners
Join us and our global partners who are producing a wide range of Vodapruf products.
NORTHERN IRELAND
(UNITED KINGDOM)
SOUTH KOREA
MANILA
(PHILIPPINES)
KULAI, JOHOR
(MALAYSIA)
MIRI, SARAWAK
(MALAYSIA)
WHAT'S INCLUDED
Manufacturing Line Setup
Supply and install of related machinery
Inclusive of critical spare parts for machine maintenance
Electrical wiring and connection
1-month supply of chemicals used in production
OTHER INCLUSIONS
✅ Track installation
✅ Metal & concrete works
✅ License of vPanel production
✅ Basic lighting and ventilation works
✅ Production process knowledge transfer
✅ Technical and commercial training
TRUSTWORTHY & RECOGNIZED PRODUCTS
Accessible Test Reports & Certificates
1. Non Combustible Test Report, BS 476: Part 4
2. Compressive Strength Report, BS EN 12390-3: 2009
3. Certificate of Conformity, COC Class 2 & COC Class 1A
4. Fire Rating Report, BS 476: Part 22
5. Water Absorption Test Report, BS EN 772-11: 2011
6. Acoustic Test Report, ASTM E90
7. Robustness Test Report, BS 5234
8. PE Endorsement
9. Vodapruf ISO 9001:2015 Certificate
10. Leeching Test, US EPA Method 1311 : 1992
and others.
We will make sure you have all the reports, certificates and information required, providing you with 100% support in every step of the way.
Setup your own manufacturing line with less than US$1.5mil
Get expert advice here
Produce ALC Panels & Blocks In-House
Don't miss out on the potential cost savings.
Reduce dependency on your supplier by moving production in-house.
We respond within 2 working days.